Brent Hutchens – Rustic Carved Mantels

Getting Started

Brent Hutchinson of Springtown, TX began his CarveWright experience the way many other customers have done. He bought his first machine in July of 2012 for a specific job, which he had been “almost guaranteed”. As a CarveWright employee, it always scares me when someone has a deadline before they ever even touch the machine or software. The learning curve has thwarted many deadlines over the years. As in Brent’s case, the “almost guaranteed” job fell through.

Still with his machine, Brent began producing simple signs and a few light switch plates. His knowledge and interests grew. He soon began producing even more complex projects, yet nothing that he was creating helped him accomplish his goal of getting a return on his investment. Down, but not deterred, Brent, now suffering from boredom and burn-out with his 30 year career in construction & remodeling, had found in his two machines the spark that he needed. It was as if he had two extra sets of hands working with him in the shop. He continued to learn and add-on to his software capabilities.

Carved wooden cross with a face of Jesus in red-stained wood
The cross that started it all.

The Mantles

At one point, just as the economy and construction work started to slow, Brent saw another CarveWright user at a woodworking show with a carving of a wooden cross with Jesus’ face. He was blown away by the design and quickly acquired the pattern. Within a month he had generated over $3000 off that one design.   

“I was “crankin’em out” as fast as he could shove wood into the machines.”

Carved rustic mantel reading The Strothers Family est. 1975 over a brick fireplace


Then on vacation, he accidentally dinged his brother-in-law’s truck door. He offered to compensate him by creating a mantel for his cabin in the mountains.

Carved wild horses mantel above a brick fireplace with a skull on the wall
Close-up of a carved turkey and forest scene on a rustic mantel

That first mantel led him to being asked by others for another mantel, then that led to another.

Carved cowboy cattle herd scene along the front of a rustic mantel
Carved buck fight scene on a live-edge mantel in the shop
Carved wrangler and horses scene on a mantel panel
Close-up of a carved hunting lodge scene with trees and wildlife on a mantel
Carved buck fight mantel with a shelf and wall brackets
Carved trail ride scene on a long dark mantel
Carved cougar mantel with a red cedar edge and wildlife scene

The mantels have proven to be very popular with their rustic themes and live edge look.  They feature intricately crafted scenes of wildlife and cowboys at work.

Carved trail ride mantel in the shop with horses and riders
Carved buck fight mantel installed above a brick fireplace
Carved cowboy herd mantel in the shop before installation

He’s created so many variations, giving all of his customers a unique piece to display in their home.  He even offers a hidden gun storage option where the mantel folds down to reveal a place to hang your rifle.

Dark mantel with a folding front that reveals hidden rifle storage, shown above a fireplace
Brent’s mantels have hidden gun storage option.
Carved buck fight mantel installed over a stone fireplace
Carved wrangler mantel installed over a stacked stone fireplace

He now has four CarveWright machines creating several mantels a month for customers all over the country.

Check out more of his work, and maybe order your own mantel at Signs and Wonders in SpringtownTX.

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